Numerical Study of Temperature Field of Tinplate in the Quench Process

Document Type : Full Length Research Article

Authors

Department of Mechanical Engineering, University of Kashan, Kashan, Iran

Abstract

The tinplate quenching process at Mobarakeh Steel Company was analyzed for the first time using computational fluid dynamics to reduce the defect in the quench spot on the tinplate’s surface. The volume of a fluid model was used to simulate the process. The effect of nozzle angle equal to 15, 30, and 45 degrees, nozzle jet velocities of about 10 and 8 m/s, tinplated velocities of 244, 200, and 160 m/min, and cooling fluid temperature of 30, 40, and 55 °C on the tinplate temperature field was investigated. Results show that the tinplate temperature field is relatively uniform at a 45° nozzle angle. In addition, a more uniform temperature field was obtained by increasing the nozzle jet velocity from 8 m/s to 10 m/s and decreasing the tinplate velocity from 244 m/min down to 160 m/min.

Keywords

Main Subjects


[1]   Zhang, W., Bai, Z., Ran, J., Xu, S., Ji, H., Guo, W., Elmi, S. A., 2024. Mechanism of surface rust defects on tinplate strip steel during storage and transportation. Ironmaking & Steelmaking, 51(5), PP. 481-492.
[2]   Cova Caiazzo, F., Brambilla, L., Montanari, A., Mischler, S., 2018. Chemical and morphological characterization of commercial tinplate for food packaging. Surface and interface analysis, 50(4), PP. 430-440.
[3]   Li, X., Wang, N., Chen, M., Ma, T., 2021. Tracking large-size inclusions in al deoxidated tinplate steel in industrial practice. ISIJ International, 61(7), PP. 2074-2082.
[4]   Schoina, L., Jones, R., Burgess, S., Vaughan, D., Andrews, L., Foley, A., Valera Medina, A., 2023. Numerical and techno-economic analysis of batch annealing performance improvements in tinplate manufacturing. Energies, 16(20), PP. 7040.
[5]   Pandey, S., Mishra, K. K., Ghosh, P., Singh, A. K., Jha, S. K., 2023. Characterization of tin-plated steel. Frontiers in Materials, 10, PP. 1113438.
[6]   Wu, F., Liu, X., Xiao, X., 2019. Surface coverage characterization of tinplates after post‐treatment processes. Materialwissenschaft und Werkstofftechnik, 50(9), PP. 1131-1138.
[7]   Dey, S., Agrawal, M. K., 2016. Tinplate as a sustainable packaging material: Recent innovation and developments to remain environment friendly and cost effective. Int. J. Res. IT Manag. Eng, 8, PP. 9-22.
[8]   Zhang, W., Zhang, X., Guo, Z., Wang, J., Bai, Z., 2023. Simulation analysis of temperature field of tinplate in the quenching. International Journal of Simulation Modelling, 22(1), PP. 88-99.
[9]   Chen, N. L., Zhang, W. M., Li, Q., Gao, C. Y., Liao, B., Pan, J. S., 2006. Optimization of quench tank structure based on CFD simulation. Solid state phenomena, 118, PP. 363-368.
[10] Chakraborty, S., Giri, S. S., Bhagat, A., Singh, S., Ghori, J., 2022. Effect of tramp oil ingress in cold rolling oil bath leading to white spot defect on CRCA at Tinplate mill. Engineering Failure Analysis, 140, PP. 106601.
[11] Wu, F., Liu, X., Xiao, X., 2018. Surface characterisation of electroplated tinplate with different coating mass. Surface Engineering, 34(6), PP. 462-467.
[12] Gomez, C., Van Der Geld, C., Kuerten, J., Bsibsi, M., Van Esch, B., 2020. Quench cooling of fast moving steel plates by water jet impingement. International Journal of Heat and Mass Transfer, 163, PP. 120545.
[13] Barrena-Rodríguez, M. d. J., Acosta-González, F. A., Téllez-Rosas, M. M., 2021. A review of the boiling curve with reference to steel quenching. Metals, 11(6), PP. 974.
[14] Yang, X.-w., Zhu, J.-c., Dong, H., Lai, Z.-h., Nong, Z.-s., Yong, L., 2013. Optimum design of flow distribution in quenching tank for heat treatment of A357 aluminum alloy large complicated thin-wall workpieces by CFD simulation and ANN approach. Transactions of Nonferrous Metals Society of China, 23(5), PP. 1442-1451.
[15] Xiao, B., 2010. Numerical modeling and experimental investigation for optimization in quenching processes of aluminum and steel parts. (Dissertation, Worcester Polytechnic Institute).
[16] Samuel, A., Prabhu, K. N., 2022. Residual stress and distortion during quench hardening of steels: a review. Journal of Materials Engineering and Performance, 31(7), PP. 5161-5188.
[17] Rojas-Sola, J. I., García-Baena, C., Hermoso-Orzáez, M. J., 2016. A review of the computational fluid dynamics simulation software: Advantages, disadvantages and main applications. Journal of Magnetohydrodynamics and Plasma Research, 21(4), PP. 417-424.
[18] Novosád, J., Peukert, P., Pomp, N., Klouček, P., 2020. CFD simulation of the multiphase heat transfer during the quenching process. In: IOP Conference Series: Materials Science and Engineering, IOP Publishing, 2020, pp. 012022.
[19] Kobayashi, K., Nakamura, O., Haraguchi, Y., 2016. Water quenching CFD (computational fluid dynamics) simulation with cylindrical impinging Jets. Nippon steel & sumitomo metal technical report, 401, PP. 105-110.
[20] Toghraie, D., 2016. Numerical thermal analysis of water's boiling heat transfer based on a turbulent jet impingement on heated surface. Physica E: Low-Dimensional Systems and Nanostructures, 84, PP. 454-465.
[21] Qu Zhe, Z. X., Xing Ruofei, Fu Yudong, 2021. Design and fluid-thermal coupling of a strong quenching tank with double vortex flow field. Heat Treatment of Metals, 46(11), PP. 262-269.
[22] Gadala, M., Khan, M.S., slam, F., Gomaa, A.,  2022. A Numerical Study of Two-Phase Cooling Phenomena in Steel Quenching Using Water Jet Impingement. Available at SSRN 4153234.
[23] Narumanchi, S., Troshko, A., Bharathan, D., Hassani, V., 2008. Numerical simulations of nucleate boiling in impinging jets: Applications in power electronics cooling. International Journal of Heat and Mass Transfer, 51(1-2), PP. 1-12.
[24] Sadrehaghighi, I., 2019. Turbulence Modeling- A Review. Report, 1(86), P. 9.
[25] Jan, J., MacKenzie, D. S., 2024. On the Development of Computational Fluid Dynamics Quenching Simulation Methodology for Effective Thermal Residual Stress Control. Journal of Materials Engineering and Performance, 33(8), PP. 3986-4010.
[26] Tinajero-Álvarez, R. A., Hernández-Bocanegra, C. A., Ramos-Banderas, J. Á., López-Granados, N. M., Farrera-Buenrostro, B., Torres-Alonso, E., Solorio-Díaz, G., 2024. Numerical Analysis of Convective Heat Transfer in Quenching Treatments of Boron Steel under Different Configurations of Immersed Water Jets and Its Effects on Microstructure. Fluids, 9(4), PP. 89.